Speed 16 station water bottle hotmelt glue opp labeler
Labeling speed: 18,000 bottles/hour (depending on actual bottle type and label length) Labeling accuracy ±1mm Conveyor line height 1050±50mm (can be adjusted according to the actual size of the customer's production line) Conveyor line speed 30-50 meters/minute (conveyor line speed can be adjusted according to actual production conditions)
Speed 16 station water bottle hotmelt glue opp labeler
Machine video:
Explain of the machine:
Machine photos
1. Mechanical structure and functional characteristics
This series of labeling machines has a wide range of applications. It is suitable for bottle body opp film, pearlescent film, paper-plastic composite of round and other cylindrical containers such as plastic bottles, glass bottles and metal bottles in washing, beverage, mineral water, food and other industries. For circumferential labeling of films, paper labels, etc., due to the use of non-shrinkable materials, the label printing pattern will not deform, ensuring the aesthetics of product packaging, while also greatly reducing the cost of packaging materials.
The production speed can reach 18,000 bottles/hour, and can be connected to the filling line for production, which greatly improves the production speed and saves costs.
Sixteen-station design, bottle inlet and bottle outlet are in a straight line.
Intelligent missing standard alarm function.
Intelligent deviation correction function controls the labeling error within ±1mm.
Self-developed intelligent program, no need to stop the machine when bottles are missing during production, and automatic operation when bottles come in, avoiding damage to equipment caused by frequent starts, and also reducing energy consumption.
Using Schneider imported servo motors and Siemens PLC control, the operation is simple and the operation is stable and reliable.
Synchronized gear rotation system, and uses screw and star wheel to cooperate with bottle entry and exit to ensure smooth and stable product entry and exit during high-speed operation.
The bottle conveying part includes conveying chain (stainless steel plate chain), spiral conveying, turntable part, and label covering mechanism. The main motor drives the screw conveyor and bottle feeding wheel, and the conveyor and label covering mechanisms are powered independently.
The label conveying part is the labeling station, which includes constant tension control, correction mechanism, traction mechanism, label suction rotating hub (label cutting), labeling rotating hub, and gluing mechanism.
The glue coating part includes glue pump, glue coating table and glue liquid circulation system.
The bottle pressing head can be lifted and lowered electrically, and the replacement of products with different heights can be operated on the human-machine interface, making it easy to adjust.
Safety clutch design of star wheel for incoming and outgoing bottles, automatic shutdown and alarm for stuck bottles.
The whole machine has a safety guard, and the machine will automatically stop when the safety door is opened.
The conveyor line of this labeling machine does not have a motor, but uses the motor of the front filling conveyor line. Or use parallel connection, which needs to be made according to the actual layout drawing.
2 Technical parameters
Labeling speed: 18,000 bottles/hour (depending on actual bottle type and label length)
Labeling accuracy ±1mm
Conveyor line height 1050±50mm (can be adjusted according to the actual size of the customer's production line)
Conveyor line speed 30-50 meters/minute (conveyor line speed can be adjusted according to actual production conditions)
Maximum label width 180mm (standard width, width can be increased according to actual product size)
Maximum label length 300mm
Product size φ40-90 mm (can be adjusted according to actual product size)
Applicable paper roll maximum outer diameter φ500mm
Applicable paper roll inner diameter l φ152mm
Labeling glue: hot melt glue, only apply glue on both ends of the label
Label type: OPP film label, paper-plastic composite film label
Labeling stations: 16 stations per week
Electricity used: three-phase 380V 50Hz 11KW
Gluing temperature 120-160℃
Compressed air 8 (kg/cm²)
Overall machine size (LxWxH) L2000 W2650 H2150 (mm)
3. Main electrical component configuration list
Serial number Component name Brand Quantity
1 PLC Siemens 1
2 expansion board Siemens 1
3 Analog module Siemens 1
4 touch screen Wei Luntong 1
5 servo drive Schneider 1
6 servo motor Schneider 1
7 Three-phase frequency converter (spindle) Danfoss 1
8 Frequency converter (conveyor belt) Danfoss 1
9 Frequency converter (unwinding, glue pump) Danfoss 2
10 Three-phase motor (spindle) SEW 1
11 Three-phase motor (conveyor belt) Wanxin 1
12 Three-phase motor (unwinding) Wanxin 1
13 Three-phase motor (glue pump) Panasonic 1
14 Four-pole circuit breaker (main power supply) Schneider 1
15 Three-pole circuit breaker (main motor, heating) Schneider 2
16 Two-pole circuit breaker (conveyor line, unwinding, servo, glue pump) Schneider 4
17 Single pole circuit breaker (two switching power supply) Schneider 2
18 AC contactor (main power supply) Schneider 1
19 AC contactor (fan) Schneider 1
20 Motor circuit breaker Schneider 1
21 Intermediate relay Schneider 3
22 Control relay Schneider 1
23 Pressure switch SMC 1
24 Emergency stop switch Schneider 1
25 Power switch (main switch) Schneider 1
26 Green Red Yellow Button Schneider 4
27 Reflector Photoeye Keyence 4
28 color coded electric eye Panasonic 1
29 Encoder Omron 1
30 Exhaust fan Windlux 1
31 Temperature control module Xiongdu 1
32 Switching power supply Mingwei 1
33 Solid State Relay Yang Ming 5
34 three-color indicator light Oujie 1
35 Heating tube Best electric heating 9
36 Solenoid Valve Airtac 3
The above accessories are for reference. The manufacturer will use this accessory under normal circumstances. However, if special circumstances occur (such as the accessory supplier being unable to deliver on time, etc.), the manufacturer has the right to select other accessories of the same grade brand based on the actual situation.