In the oil and gas industry, the use of Derrick Shaker Screens is essential for the extraction of valuable fossil fuels. These screens play a crucial role in separating solid materials and fluids while drilling, making their maintenance a top priority for any drilling company.
However, the disposal of used Derrick Shaker Screens has always been a thorn in the flesh for the industry due to their size and materials. The traditional disposal method involves disposing of them as landfill waste, which is harmful to the environment. With that in mind, there has been a critical need for a more efficient and eco-friendly recycling solution for Derrick Shaker Screens.
Fortunately, revolutionary recycling methods have been developed to address this issue. This recycling technique is not only eco-friendly but also supports economic development through the reuse of materials. In this blog, we explore the revolutionary recycling method for Derrick Shaker Screens.
What Are Derrick Shaker Screens?
Before delving into the revolutionary recycling method, it is important to understand the makeup of a Derrick Shaker Screen. In general, a Derrick Shaker Screen is made of two major components; The screen frame and the screen mesh. The screen frame is a rectangular-shaped structure that holds the screen mesh in place.
The screen mesh, on the other hand, is the thin but strong metal mesh that separates the solid and fluid from the drilling process. This part of the Derrick Shaker Screen is what requires maintenance and eventually recycling.
The Revolutionary Recycling Method for Derrick Shaker Screens.
The traditional method of disposing of Derrick Shaker Screens as landfill waste posed many challenges, including environmental degradation, air and water pollution. However, a revolutionary recycling method has been developed that addresses these challenges.
The first step of the recycling process is to segregate the screen frame and the screen mesh. The frame can be recycled through a conventional metal recycling process, such as melting and reshaping. This process significantly reduces the amount of metal waste from decommissioned strainer frames, which ultimately reduces the environmental impact.
The recycling of the screen mesh, on the other hand, is a more complex process that involves industrial processes. The screen mesh is made of high-quality stainless steel, which makes it challenging to recycle. However, the revolutionary recycling technique employs a unique separation method that effectively separates the mesh from the remaining waste.
The separation technique involves burning off the non-metallic content of the mesh through a heating process known as pyrolysis. The heat breaks down the non-metallic content of the mesh, leaving behind oxidized metals that can be used to create new metal products.
The resulting material is then processed to create a new stainless steel product capable of serving the same purpose as the original Derrick Shaker Screens. This recycling process helps to save raw materials while reducing the amount of waste in landfills.
Benefits of the Revolutionary Recycling Method.
The revolutionary recycling method for Derrick Shaker Screens has several benefits for the oil and gas industry. The first is the unlimited availability of recycled materials, reducing the need for new raw materials. This, in turn, helps to conserve the environment and reduce mining activities that could cause environmental degradation.
The recycling process is also more cost-effective than traditional disposal methods. By reusing the metal mesh and the screen frame, companies can reduce their new equipment expenses significantly. The recycled materials are often of the same quality as new materials, meaning that the equipment manufactured from them will deliver the same quality of service as new equipment.
Moreover, the recycled materials produced through this revolutionary recycling method can serve as a replacement for new materials, minimizing the carbon footprint of the oil and gas industry. Recycling reduces greenhouse gas emissions that arise from the extraction and production of raw materials.
Conclusion.
The revolutionary recycling method for Derrick Shaker Screens is a step in the right direction for the oil and gas industry. It supports environmental sustainability by reducing pollution levels and conserving natural resources. Additionally, it offers significant economic benefits, including fewer expenses for new equipment and job opportunities in the recycling sector.
This method also supports the circular economy concept by creating a closed-loop where waste materials from one process are reused in another. It is safe to say that this recycling method is a win-win for the environment, the industry, and the economy. The oil and gas industry must embrace this revolutionary recycling method to make their operations sustainable.
Contact us to discuss your requirements of Derrick Shaker Screen recycling, Scomi Prima 3G/4G/5G Screen, Derrick Hyperpool PMD Screen. Our experienced sales team can help you identify the options that best suit your needs.