You may not think that industrial air blowers are anything special. After all, they’re just another type of air-powered device, right? You could not be more wrong. Industrial air blowers have many applications that are much more useful than you might expect.
These devices have several advantages over other kinds of blowing equipment, so many businesses choose to install them in their factories and warehouses. Have you ever seen a big red cylinder on the roof of an old warehouse? That’s probably because it housed an industrial air blower.
These pieces of machinery offer many benefits for businesses with large storage areas and those that need to blow leaves or debris off of surfaces regularly. Keep reading to learn why an industrial air blower is ideal for your blowing needs.
What Is An Industrial Air Blower?
An industrial air blower is a large machine that uses clean air to move debris and other items. These machines are usually installed outdoors in areas that need to be cleared regularly. Stale and contaminated air is also carried out in industrial settings by these blowers.
A typical centrifugal air blower consists of a large cylinder with a fan at one end and a discharge port. This is usually connected to a large engine that drives the fan and powers the device.
An industrial blower can move dirt, water, leaves, and other debris. This is helpful if your area is too big for a regular vacuum cleaner or rake. A centrifugal blower is an industrial air blower with a centrifugal fan that uses a different method for air circulation.
Why Use An Industrial Air Blower?
There are many reasons you might want to use an industrial air blower. These devices are great for cleaning up large areas, such as a warehouse floor, that regularly need to be cleared.
They can also be used to clear large areas, like fields, that are too big for other equipment. Industrial air blowers are also great for blowing water off surfaces, such as a boat deck, that need to be dried quickly.
If you have a large lawn or garden and need to clear leaves or other debris quickly, an industrial blower can be very helpful. Other situations in which an industrial blower is useful include blowing snow off of a large area, like a parking lot, and moving dust during construction.
Industrial air blowers can also dry wet and sandy areas when there is no electricity available. Centrifugal blowers are the most common type of industrial air blower.
In food processing, the air movement provided by centrifugal fans can remove chaff, husks, and other light debris from grains. These industrial fans can remove sawdust and other light debris from the air in sawmills.
How Industrial Air Blowers Work
An industrial blower is installed outdoors and is connected to a large engine that powers the blower, generating high pressure. The discharge port is connected to a duct that leads to the area that needs to be cleared.
The engine powers a large fan inside the blower, moving air and other debris through the blower. Air and gas movement is achieved by the centrifugal force generated by the spinning fan blades.
This air leaves the blower through the discharge port and can be used to move various items, such as leaves, water, and dirt. Air flow can be directed by adjusting the discharge port.
People often wonder how industrial air blowers can be used to blow water. The answer to this question is that the water moves sand and grit through the blower.
When the air leaves the blower, it moves the sand and grit, which is heavier than water, and the water leaves the blower without moving.
Who Should Install An Industrial Air Blower?
Anyone who needs to regularly blow a large volume of material off of large areas should consider installing an industrial air blower.
These devices are commonly used in warehouses, where they are used to clear large areas of dirt and other debris. They can also dry wet areas, such as industrial areas.
Industrial air blowers are also used to clear large snow areas and are common in large parking lots. Industrial air blowers are also used to clear sand and grit off sandy surfaces and are often used in construction areas.
These devices are beneficial in situations with no electrical power available.
Benefits Of Installing An Industrial Air Blower
There are many benefits to using an industrial air blower. First, they are very efficient at moving air. This means that they can quickly cool or heat a space, improving employee comfort and productivity.
Additionally, they can also improve indoor air quality by ventilation.
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Durable And Low-Maintenance
Industrial air blowers are also very durable and require little maintenance. This makes them a cost-effective solution for many businesses.
Finally, they are available in various sizes and configurations to suit any need. An electric motor often powers commercial exhaust fans in industrial operations to generate air pressure.
An industrial blower can be used to clear large areas quickly. These devices can blow a large amount of material in a short amount of time. This can be helpful if you need to clear a large area quickly, such as a parking lot after a snowstorm.
A warehouse is a perfect place to use an industrial air blower. These devices are often used to clear large dirt and other debris areas. They can also be used to dry wet areas, such as those used for loading and unloading trucks.
The main reason to use an industrial blower to blow water off a surface is to prevent water damage. If a roof is covered with water, the water can leak down and damage the surface below it. An industrial blower can be used to blow water off of a roof before it has a chance to leak.
Disadvantages Of Industrial Air Blowers
Loud Noise
One disadvantage of industrial air blowers is that they create a loud noise. This is because of the large engine and fan inside the blower. People who live near warehouses that use these devices often complain that they can’t work because of the noise.
High Fuel Consumption
Another disadvantage of industrial air blowers is the high fuel consumption. These devices are often used to clear large areas, which uses a lot of fuel. If you use an industrial blower to clear a large area, you must refuel often.
Large Installation Cost
One drawback of industrial air blowers is that they are expensive to install. The average cost of installing an industrial blower is $30,000, with installation costs ranging from $15,000 to $60,000. This amount can vary greatly, depending on the device's size and where it is installed.
Why Are Industrial Air Blowers So Useful?
Industrial air blowers can move large amounts of material because of the fan inside the blower. This fan can move large volumes of material because it can create a lot of pressure.
A typical fan is about 12 inches in diameter and creates about 100 pounds of pressure. However, an industrial air blower can have several feet in diameter fans.
This fan creates much more pressure, which allows it to move a larger amount of material. These devices are often used to blow water off surfaces, such as roofs, and move sand and grit in construction areas.
How To Choose The Right Industrial Air Blower
If you consider purchasing an industrial air blower, there are several things to keep in mind.
First, you need to decide what the device will be used for. These devices are available in a variety of sizes and styles. If you are only going to use the device to clear small areas, you may not need a large model.
Second, you need to consider the noise level. Some models are very loud, which can be a problem if you live in a residential area.
Finally, it would be best if you considered the price. Industrial air blowers can be expensive, and you need to make sure that you are getting a good deal.
Key Features to Look For in an Industrial Blowing Device
The Size Of The Fan
This is an important feature to look for when choosing an industrial air blower. The larger the fan, the more pressure it can create. If you are only going to use the device to clear small areas, you may not need a large fan.
The Noise Level
Another essential feature to consider is the noise level. Some models of industrial air blowers are very loud, which can be a problem if you live in a residential area.
The Price
Industrial air blowers can be expensive, so you need to ensure that you are getting a good deal. You can find these devices at various prices, so you should shop around to find the best deal.
Wrapping Up
If you consider an industrial air blower for your business, consider the many benefits they offer. They can help improve comfort, productivity, and air quality while also being a cost-effective solution.
Industrial air blowers are valuable devices that can help you clear large areas. The benefits mentioned above are just some of why you should consider using one of these devices.
However, it would help if you kept in mind that these devices have some drawbacks. Make sure that you consider all of the pros and cons before purchasing an industrial air blower.
Like its industrial equipment kin, fans can, and do, fall prey to failure. And the indicators may, unfortunately, be all too familiar. Noisy bearings, fan vibrations, improper air flow, no noise at all—all of these and more can signal a fan failure. And that’s no favor to your plant’s performance. In fact, we can number at least a handful of reasons for fan failure that can leave your plant at less-than-optimal operation.
Mechanical or Electrical Malfunctions
When fan failure seems to stop the fan altogether, the culprit can fall into one of two camps: mechanical or electrical malfunctions. Malfunctions in these arenas can run the gamut, including faulty belts, loose pulleys, improper voltage, deficient wire sizing, blown fuses, and more. The good news in all this? Servicing is pretty straightforward.
A Lack of Airflow
Airflow is another reason for fan failure, or rather, the lack of it. Stymied airflow can also signal other underlying issues. For instance, improper airflow could be due to a duct system that resists or restricts airflow. Other causes can also be at the root of the issue—a wrongly set blade angle, an improperly installed impeller, a misaligned impeller not secured by inlet collars—to name but a few.
Insufficient airflow may not just affect the fan, but other components as well. Filters can also experience restricted airflow, which can result from dirty or clogged filters. A filter replacement with stronger pressure drop parameters or an all-new coil installation featuring tighter fin spacing may serve as a remedy.
Issues in Component Balance
Fan vibrations sometimes feel off—and for good reason. Something may indeed be off with the fan’s components. Vibrations can warn of unbalanced impellers, sheaves, or an unbalanced motor. Bearings may also be at fault. A motor’s bearings need to match specifications, and need to be able to bear load. Vibrations may also point to faults in fan foundation; isolators, shims, and anchor bolts on the fan’s foundation should reflect appropriate sizing and installation.
Damaged or Misaligned Fan Components
Industrial fan failure may also be ascribed to damaged or misaligned components. For instance, if an impeller contacts an inlet or housing, it may not be properly aligned. Put another way, the impeller may be off center. And that’s not the sole role an impeller can play in disrupting a fan. A misshapen or damaged impeller could contribute to the noisiness of a fan, fan disruption, and failure.
Loose bearings and shafts may also lie at the root of incessant fan noisiness. Noise could also arise from a bowed shaft, shaft and bearing misalignment, or belt defect.
Component Wear and Failure
Fan failure is almost imminent once components falter and fail themselves. A broken belt drive or coupling, bearing ring failure, or shaft or impeller breakdown all lend to total industrial fan failure. They say a thing is greater than the sum of its parts. For industrial fans, this may ring especially true—certainly where performance is concerned.
The Fix Is In
Industrial fans, along with its equipment brethren, can be brought to a halt through breakdown. But the right expertise keeps it up and running. For products, parts, and professionals able to get your industrial fan back into gear, turn to ProcessBarron. We build custom-made solutions to fit your business—and budget to boot. Connect with a local representative, request a quote, and continue learning about what else we can do on our blog.