Diamond wire sawing involves using a wire saw impregnated with diamond dust to slice through difficult-to-cut materials like concrete. A hole is drilled at the top and bottom of the concrete structure and the diamond wire is threaded through it with the help of a series of pulleys.
A-Core Concrete Cutting Specialists has often turned to diamond saws to complete difficult projects. The saws are tremendously versatile and the process offers other benefits:
What Can They Cut?
Diamond wire saws will cut through just about anything. In the past, A-Core’s diamond wire saw division has used wire saws to cut any material at any depth. This includes reinforced concrete, metal engine blocks, concrete masses, massive copper chunks, underwater piers and live sewer pipes.
In tight spaces hemmed in by tough materials, traditional cutting methods aren’t up to the job. At A-Core, we’ve learned how versatile wire saws are and that they can be configured to handle challenging projects like:
A-Core’s Success with Diamond Wires Saws
We first showcased our high-tech diamond wire saw division during our work on the Utah State Capitol. The state contracted us to assist with the historic effort to retrofit the Capitol building with a seismic upgrade. This involved saw-cutting the 36” diameter columns from around the top of the building’s dome so that lighter-weight columns could be installed.
We were also commissioned to wire-saw slots so the new isolators could be installed. This feat involved cutting off the entire structure from its foundations so that it could rest on the new isolators. A-Core crews drilled tens of thousands of holes to accommodate electrical, plumbing and mechanical needs. Many times throughout the three year project, we employed our new wire-sawing crews to cut through concrete up to 30’ thick.
Why Choose A-Core for Your Concrete Cutting?
At A-Core, our capabilities range from retrofitting of the Utah State Capitol building to curb-cutting your new driveway. No project is too simple for us or too complex. Our experience extends to a vast array of specialties such as: grinding and grooving, wall cutting, core drilling, demolition (both soft and heavy), slab sawing, and joint sawing, making us the ideal partner for contractors, owners, and construction firms in every industry.
Request a Free Quote for A-Core’s Diamond Wire Sawing Expertise
Since 1974, A-Core has provided the nation’s leading diamond wire sawing, heavy demolition services, industrial demolition services and wire sawing. We take on construction challenges from every industry and region. Contact us to request a bid today.
What is Diamond Wire Saw?
Diamond wire saw is a wire saw made from diamonds. It is used for cutting and grinding hard materials, such as concrete, stone, and metal. Diamond wire saws are also used in jewelry making and other applications where a very strong and durable wire saw is needed.
Diamond wire saw is made by bonding diamonds to a metal wire. The diamonds are usually attached to the wire saw using an industrial adhesive. The bond between the diamonds and the wire saw must be strong enough to withstand the forces exerted on the wire saw during use.
The principle of a diamond wire saw is comparable to that of a reciprocating saw or bandsaw, as it uses the same mechanism. The Diamond wire is used to cut materials that must be sliced or threaded through a borehole and then rushed at high speed to exploit abrasion to chop through the slab or reinforced steel efficiently.
The first option is to cut the wire using a fast-cooling method, which generates heat and requires cooling. The primary way to cool something is with water, oil, or specialized cutting fluid that is constantly supplied to lubricate the wire.
The primary benefit of using a diamond wire saw is that it can cut or grind through extremely hard materials that would otherwise be impossible to cut or grind with traditional methods. Diamond wire saws are also much more precise than other cutting or grinding tools, making them ideal for applications where accuracy is critical.
Diamond wire sawing is popular because it cuts through most materials more quickly and efficiently than old cutting methods. It produces significantly less trash when compared to conventional teeth-like blades, which can save money in the long run.
Wire sawing is clean, fumeless, and quiet, with little to no vibrations, making it safe for sensitive work settings such as a hospital or school. The new machine is four to five times faster than traditional cutting processes, and it requires minimal human resources to run.
Diamond Wire Sawing Application
Diamond wire sawing can be utilized to cut through a wide range of materials, including those that are softer than diamond. Almost any substance may be used, including stone, masonry, cast concrete, and steel. Diamond wire sawing's incredible strength makes it a popular solution for controlled demolition projects such as safely and efficiently removing concrete structures.
Diamond Wire Sawing Underwater
Cutting can be necessary for situations where the ground is immersed underwater. Diamond wire sawing is a fantastic method to cut underwater, as it does above ground. Wire sawing is a particularly beneficial tool for firms such as water companies, who may need to cut through concrete or steel pipes for routine maintenance work.
Diamond wire sawing is a powerful cutting technique that is perfect for removing huge, heavily reinforced thick sections of concrete and other purposes.:
What are the Disadvantages of Using a Diamond Wire Saw?
The main disadvantage of using a diamond wire saw is the cost. Diamonds are very expensive so diamond wire sawing can be quite costly. Additionally, diamond wire saw requires special care and maintenance to ensure that they last long.
During a wire sawing operation, the operator keeps an eye out for any wires that may be cut due to over-tensioning and makes sure they are sliced in a skilled manner. If necessary, the pulley arrangement should be readjusted by the operator.
The diamond wire sawing is a powerful cutting technique that can cut or grind through most materials more quickly and efficiently than other methods. The primary benefit of using a diamond wire saw is its precision, making it ideal for applications where accuracy is critical. Diamond wire saws are also much less noisy and vibrate less when compared to conventional teeth-like blades, making them safe for sensitive work settings such as hospitals or schools. However, the main disadvantage of this method is costly diamonds and diamond wire saw must be replaced often due to wear and tear from usage (especially if they’re working with concrete). To avoid costly replacements, experts recommend taking preventive measures during operation by monitoring tension on diamonds to make sure they are not cut and adjusting the diamond wire saw’s path frequently to distribute wear and tear evenly.
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