How Does Laminate Flooring Work?
Laminate Flooring has become a popular choice for homeowners due to its durability, affordability, and aesthetic appeal. But how does laminate flooring work? Here are the six essential steps that make up the process of producing laminate flooring.
Step 1: Paper Layering.
The first step to making laminate flooring is to layer paper that is impregnated with resin on the core layer. The core layer is made up of high-density fiberboard (HDF), medium-density fiberboard (MDF), or particleboard. The paper layering process adds thickness to the core layer and provides it with additional strength. This powerful combination ensures the laminate flooring offers resilience and durability.
Step 2: Print Layering.
The print layer is what gives laminate its stunning wood, stone, or tile appearance. The print layer is treated with specialty inks and designs that replicate natural flooring appearances. The design creation process produces materials like photographic images that are lithographically printed onto the paper layer. This layer is then cured with a melamine resin for lasting protection.
Step 3: Wear Layering.
The wear layer is added on top of the design layer to provide resistance to moisture, wear, stains, and impact. It is usually made of melamine resin, which is a very durable plastic, that forms a protective layer over the print layer. Ordinary flooring is susceptible to scratches or fading, but the wear layer is designed to withstand all these issues.
Step 4: Pressing.
The layering process can begin after the above three steps, and this is where the layers are brought together. Using a process known as pressing, the layers are fused together using high heat and pressure. It is during pressing that the planks of laminate flooring are then cut into sections.
Step 5: Grooving.
The grooving process is where all laminate flooring types are edge cut and profiled with the click and lock system. The groove is created along the edges of the planks using routers, which allows them to interlock seamlessly, just like puzzle pieces.
Step 6: Finishing.
After the grooving process occurs, the final finishing process is done. Manufacturers at this stage usually give each plank a smooth finish to ensure that they are comfortable to walk on and maintain the integrity of the design layer.
In conclusion, these six critical steps demonstrate how laminate flooring works from production to finishing. This flooring choice is not only more affordable compared to hardwood floors, but it also provides homeowners with a floor that keeps up with their lifestyle needs. The laminate flooring's inherent strength and resistance to wear mean that they are likely to last long compared to other types of floorings. This durability makes laminate flooring suitable for high traffic areas like hallways and commercial spaces.
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