We can also make the wall return duct system in the clean room wall panel and install a special custom return air inlet at the wall panel’s bottom. This will save the space occupied by the return air duct for your clean room. The overall look is a plane with all the walls is very beautiful and makes you not to worry about the existence of the return air system.
Sunnyda can also customize antistatic clean room wall panel and antibacterial clean room wall panel to meet your clean room’s different needs.
Clean Room Wall Panel Ready for Shipping
The Sunnyda clean room wall panel is usually a high-quality wall panel made of 0.5mm color-coated steel plate (or stainless steel plate) as the surface layer. It is then filled with EPS, PU, Rock wool, glass magnesium, aluminum honeycomb, etc.
The thickness of the clean room wall panel is 50, 75, 100mm, and above. The 50mm thickness is the most popular. At the same time, we produce different specifications of clean room door and windows. You can also get various types of aluminum profiles to match the clean room wall panel.
Other clean room supplies Sunnyda makes include clean room ceiling panels, clean room partition panels, air shower, pass box etc.. The overall installation is modularized. It saves you a lot of labor costs.
The materials of each clean room are delivered to you after strict and repeated testing. We provide not only high-quality products, but also our dedicated service to you.
Contact us now, and our team will respond quickly to any of your queries!
As part of coming up with clean rooms, you will need clean room wall panels. These are not like other panels you use for making your house as they are specialized for making clean rooms. Well, if you are interested in using such types of panels, this is the guide for you. It has all the information you need to choose the correct clean room wall panels in the end.
Figure 1 Installed Clean Room Wall Panel
Clean room wall panels are essential building components of a clean room. In addition to clean ceilings, windows, and doors, you need the walls too. As such, you need to get a manufacturer who can provide you with the right clean room wall panels.
The clean room walls are designed to be high quality with a flat surface, fire resistance, and strong pressure resistance. These are all important features essential for keeping the clean room durable and live up to multiple clean room needs you might have in mind.
Well, the clean room wall panels can be used to make traditional homes, but not vice versa. So, if you ever want to experience the benefits of a clean room wall panel, you can use it to make a normal house too.
If you are in the market for clean room wall panels, the chances are you will come across a few options. The two main options include machine-made panels and manual composite clean room panels.
These two vary in terms of size and materials used to make them. The materials will also vary based on the manufacturer. So, it is advisable to consult different manufacturers to understand what kind of clean room wall panels they make and the material options.
Clean room wall panel used in food factory
Yes. Considering the environment in which clean rooms have to be used, they are mostly designed to be antibacterial and antistatic. Antibacterial means you do not have to worry much about bacteria building upon the walls. This is important for ensuring that the clean room remains clean all the time.
Antistatic is important, especially when working in cleanrooms that make semiconductors. Such cleanrooms need to dissipate static charges as much as possible.
Figure 2 A Cross Section of a Clean Room Wall Panel
Clean room wall panels will have multiple components that make them operational. They include the surface plates in addition to the core materials.
The clean room wall panels surface plates are mostly made of stainless steel or color-coated steel plate. As for the filling or core materials, the manufacturers use EPS, PU, glass magnesium, aluminum honeycomb, rockwool, and more.
Each of the core materials would have benefits that would make them good for specific applications. If you are ever not sure which core materials to use, consult with the manufacturer to learn more.
The clean room wall panels’ sizes depend on the type and user needs. The standard width of machine-made panels is 1150mm and 950mm. Compared to the manual composite clean room wall panels, the widths are 1180mm and 980mm. You also find customized width options for your specific clean room from the manufacturer.
In most cases, the length is customizable depending on where the clean room wall panel would be used.
Professional Clean Room Wall Panel Supplier
If you have to pick the best walls for your clean room, there are a few things you need to keep in mind. Here are some of them.
There can be other considerations too depending on the clean room applications. The best way is to talk to a clean room designer to help you understand the various material options for a clean room among other things.
Clean room wall panels are essential for helping the user add multiple clean room accessories. These accessories are important in the functionality of your clean room. Here are some of the integrable accessories in clean room wall panels;
The number of accessories largely depends on the buyer. Some can add a lot more accessories important to improve the overall functionality of their clean rooms.
You could buy clean room wall panels from various manufacturers. Sunnyda is one of those clean room wall panel manufacturers in the market right now. The company has over twenty years experience in making clean room wall panels, so it should not be hard to consider it. You could still do more research on your own to find more options in the market. What is vital is that you always buy from a top-rated manufacturer.
Machine Made Prefabricated Clean Room Wall Panel
The delivery time varies mostly from one manufacturer to another. There are some who might deliver in weeks while others might take months. What is crucial is that you pick a manufacturer with a faster delivery time, but can still maintain the overall quality too.
The quantity and size of clean room wall panels can also be a factor when it comes to delivery. You should get yourself a clean room wall panel that fits the purpose. So, look at the size options a manufacturer offers before placing the order.
It is understandable that clean room wall panels would be applicable to different clean environments. It is why you also get them having different surface finishes. Some of the finishes include the following, depending on the manufacturer;
Fiberglass reinforced plastic is a polymer matrix material that is reinforced using fibers. The fibers can be fiberglass, carbon, basalt, or aramid. It all depends on the type of material you want to achieve in the end. This type of material is commonly used in industries such as automotive, aerospace, marine, and the construction sector.
This is another option as the best surface finish for clean room wall panels because of overall durability and contains other special performance properties. These special performance properties include chemical resistance, wear resistance, and fire resistance. So, you would use them in a clean room that needs more durability and fire resistance compared to other options in the market.
Handmade Modular Clean Room Wall Panel
Aluminum on its own is already a great option to consider as a clean room wall panel material. What is better is that you can now customize it to suit your needs in terms of color too. That is how you end up with painted aluminum.
Aluminum paint is not the usual paint you are used to seeing around. This paint is designed to be protective and can handle years of use down the line. In addition to protecting the metal underneath, the paint is also good at maintaining a clean aluminum appearance.
During galvanization, a coat of zinc is applied to steel to help in keeping it from rusting easily. This kind of protection is what you need with clean room wall panels. One of the common galvanizing methods is hot-dipping. There could be other methods, but this one always gives the best results.
Galvanized steel is a top choice since it has a low initial cost, it is rust-resistant, lasts longer, and more. Also, most clean room wall panel manufacturers offer it as an option, so getting one for yourself should not be hard.
Sometimes people confuse between powder coating and galvanizing. However, the two differ in terms of the processes that go into making the final product. In powder coating, the process is done by using finely ground particles of resin and pigment to yield a protective finish. This type of finish is applied to the clean room wall panel electrostatically. It is then cured using heat or UV light.
The hard finish as a result of powder coating helps to protect stainless steel from rust and generally improves its aesthetics, depending on the color of the material used for powder coating.
There can be more materials. It all comes down to the manufacturer. So, always give the manufacturer more information about your clean room design needs to determine the best surface finish for your clean room wall panels.
Connection Between Two Clean Room Wall Panel
Yes. Clean room wall panels are now designed to be modular because of the many benefits associated with such type of construction.
Here are a few reasons you would use clean room wall panels for modular clean room construction.
So far, it is quite easy to see why more people are interested in getting themselves modular clean room wall panels. They understand how such panels would make their clean rooms versatile, easy to install, among other benefits.
Rockwool clean room panel for wall
Rockwool or Mineral Wool and EPS materials are commonly used as the core materials for making clean room wall panels. If you can understand their differences, you would know where best to use each one of them. That is what we look at below. We will look at the various aspects of each material and compare it to the other materials to see which is best in which scenarios.
The U-value of a material determines its thermal performance. For EPS board, this value is 0.28 w/m2K compared to that of rockwool which is 030 w/m2K. This shows that EPS would have greater thermal performance compared to rockwool material.
However, the difference is not too much to a point that you disregard the use of rockwool material. If the cleanroom is not too strict on thermal performance, there is nothing wrong with using rockwool material to maintain the temperatures in your clean room.
EPS is one of the cheapest options when it comes to the cost of clean room wall panels. It is why it is also a popular option for those who need to insulate their homes. If you are on a budget, you could still opt for a clean room wall panel with EPS as the core material.
Rockwool is likely to cost 30% more than what you get with EPS panels. The additional cost is due to the method of making rockwool and its multiple advantages over EPS material.
Nevertheless, the core materials can easily vary based on the client’s needs. You can get EPS that is still good for creating a clean environment for your research.
EPS panels are mostly lightweight and still highly resistant to moisture. As a result, you will get a durable clean room wall panel in case you choose one with such type of material. Other than durability, clean room wall panels are generally easier to work with.
Rockwool is designed to be non-hygroscopic thus the reason it will always have the best water repellency. Still, the material is rot-proof, odorless, and vermin cannot live in it. That cannot be said for EPS.
Another reason rockwool is great for moisture resistance is that it can prevent the growth of bacteria, mold, and fungi. These are all important for keeping the clean room integrity as required for the various applications.
As for fire resistance, rockwool stands out as the better option. This is because it would hold the fire for longer compared to EPS material. There are times it would last even for four hours without burning down your clean room. So, if you are working on research that might include a lot of flammable content, consider using rockwool.
EPS is still great at fire resistance so long as the facing materials are not damaged. As much as the fireproofing might not be as great as that of rockwool, the material can still stand up to fire better than other common materials used to make modular clean room panels.
Aluminium Honeycomb Celan Room Ceiling
An aluminum honeycomb material is commonly used as a core material for a sandwich panel. This sandwich panel is then what is used for making the clean room wall panels. Other than being used in clean room wall panels, it can still be used for flooring, ceiling, partitions, work surfaces, and doors.
Here some reasons why manufacturers are always using aluminum honeycomb material for clean room wall panels.
Figure 5 Clean Room Wall Panels Installed Inside an Existing Building
The International Standards Organization or ISO is responsible for coming up with different regulations and rules for classifying a clean room. Well, the clean room wall panels play an important role in determining the type and class of clean room.
The clean room classifications run from ISO 1 to 9. The ISO 1 is the most hygienic clean room compared to ISO 9.
How the clean room wall panels are installed sometimes determines what kind of clean room you can expect to have. Well, there is the need for proper installation of the clean room wall panels to ensure there are no contaminations. Other than the clean room wall panels, here are more factors that would affect the clean room classification.
It is important that the particle count and size of a clean room are not more than what the clean room standards highlight. A good example is that an ISO 6 clean room must always have 35,200 particles per m3 . The particles are also not supposed to be bigger than 0.5 microns. Anything above what the regulations advocate for, means it is no longer ISO 6 clean room.
ISO 1 clean rooms would even have stricter measures in place to keep the particle count to a minimum. However, it is not always easy to achieve such a particle count and thus the reason these clean rooms are not the cheapest in the market.
The contamination sources also have to be kept at a minimum. The common contamination sources in a cleanroom include people and the processes happening in your clean room.
People are sources of contamination because of skin flakes, cosmetics, clothing debris, hair, and so much more. It is why those who work in a clean room have to dress in a specific manner to keep the contamination to a minimum.
However, that is not always the case. Some clean rooms are not too strict on what the employees can wear. If it is a clean room ISO 7 or lower, that is when you are required to have a room for gowning ensuring that the staff can remain clean even in the clean room.
You will find such also being referred to as air changes. There is the need to ensure that you have the correct air circulation in the room. Clean room wall panels can be vital to help maintain the air circulation too.
A good example is that when you move from ISO 8 to ISO7, you will need more than double the air circulation to achieve the new clean room status. As such, the clean rooms air circulation will always depend on the level of clean room.
Aluminium Honeycomb Celan Room Ceiling
Clean room wall panels have gained a lot of favor among many industries. So, where can clean room wall panels be used? Here are some of the top industries clean room wall panels are popular.
These industries need clean rooms to make state-of-the-art enhancements crucial for performing experiments. Such include making space-flight lasers. Making such products mean creating an environment with no contaminants or pollutants. That is how clean room wall panels come in handy.
The panels would also help in many other aerospace applications the industry might deem fit. So long as you need absolute accuracy and no contamination, clean room wall panels are necessary.
If you enjoy taking high-quality pictures with your smartphone or professional cameras, just know that the lenses are made in a clean room. The lenses are highly sensitive and any particle contamination can make them useless. It is why clean room wall panels are necessary to help with keeping the dustout. Still, the room used to make the lenses needs to have the best temperature and vibration control. That is something clean room wall panels can easily handle.
Just like manufacturing semiconductors, nanotechnology also needs the best clean rooms to ensure the production process is not contaminated. Once nanotechnology is developed, it can be great for other industries such as food, fuel cells, and more. It is the reason why the clean room wall panels come in handy to ensure the environment remains clean and improves the overall processes of nanotechnology production.
Research facilities and university labs need clean rooms for specialized experiments. You should never underestimate the impact of some particles on the overall outcome of the experiment. It is why such labs would require a proper setup of a clean environment and clean room wall panels are here to help.
Keep in mind that some of the experiments are quite sensitive. Some are even working on medicine. So, it is best to provide such institutions with the best clean environments to conduct their research.
The military always uses the best technology to ensure they develop various projects better compared to the civilians. It is why when you look at military-grade products, they are built to be better generally.
Developing some of their projects needs a clean area. This means the military could also use clean room wall panels to setup their clean rooms and work on the various projects. Sunnyda is a good example of a source for their clean room wall panel needs.
When scientists are working on harmful biological agents, it becomes necessary to get the correct clean room wall panels. These panels will ensure that the biological agents do not get out of the facility and harm the other people out of the facility. Still, the scientists have to be protected. So, clean room wall panels will have more uses than you can ever imagine.
Clean room wall panels are essential for the performance of a clean room. It is why you have to ensure that the next clean room wall panel you get is from a top brand and can deliver on the best performance generally. Sunnyda can help you achieve that. If you ever have more questions on clean room wall panels, make sure to get in touch and get help from professionals.
For more information cleanroom wall systems, please get in touch with us!